The Reason for Oxygen Sensor Adjustment

This article describes the main reasons that the oxygen sensor needs adjustments when using s a fuel efficiency device such as an HHO electrolyzer. Additionally, products that solve or provide the oxygen sensor adjustments are presented.

Almost all modern vehicles, employ oxygen sensors to tell the vehicle’s computer if the air/fuel mixture is too rich or too lean. The computer uses the information from the 02 sensor to determine if more or less fuel should be added to the mix in order to maintain the correct proportion. Gas vehicle engines (as opposed to diesel engines) are designed to operate at an air/fuel ratio of 14.7 to 1. When these proportions are being supplied to the engine, a certain amount of oxygen will be detected in the exhaust by the 02 sensor, and this information is fed into the vehicle’s computer.

If more oxygen is sensed, the computer thinks the mixture is too lean (not enough fuel), and adds fuel to the mix. Likewise, if less oxygen is sensed, the computer thinks the mixture is too rich (too much fuel) and cuts back on the fuel fed to the engine.

There’s a big problem with this scenario as soon as you start adding a workable fuel efficiency device. For any given air/fuel ratio, burned more efficiently, the oxygen content in the exhaust will rise. If you have two or more efficiency devices installed, even more oxygen will be present in the exhaust. The oxygen content rises as the fuel is burned more efficiently for a number of reasons. Chief amongst these are:

a) less fuel is being used to produce an equivalent amount of horsepower, and

b) less oxygen is being consumed to create carbon monoxide in the exhaust.

The bottom line is there is more oxygen in the exhaust as the fuel burning efficiency is increased. So, now that we have spent time and money to install a fuel efficiency device or two, and we are getting a more efficient fuel burn, what does the vehicle’s computer do? It dumps gas into the mix in an attempt to get an oxygen reading in the exhaust equal to it’s earlier, inefficient setup. This will then negate the fuel savings of just about any efficiency device, and in some cases will actually cause an increase in fuel consumption, despite having a workable fuel efficiency device.

The Solution

The handling for this situation is simple. The signal coming from the 02 sensor needs to be adjusted to compensate for the increased fuel efficiency being achieved. Basically the added oxygen in the exhaust fools the computer into thinking the mixture is too lean, causing it to (incorrectly) richen the mix. We need to un-fool the computer so it continues to give us the same amount of gas as before. We do this by making it think there is less oxygen in the exhaust than there actually is. The amount of change to the signal has to be easily adjustable to accommodate the different types of efficiency devices that are available. The oxygen sensor produces voltages to communicate the oxygen content to the computer. When the sensor reads below .45 volts, that means it’s lean, and when it reads above .45 volts, it’s saying the mix is rich. If you connect your volt meter to an oxygen sensor signal wire and ground, while the engine is running, you’ll see the voltage is constantly changing, and you’ll probably see voltages in the range of .3 to .7 volts or so. In actual fact, the voltage is changing back and forth from about .1 volt to about 1.0 volts, several times per second. But a hand held meter is not quick enough to show this. The EFIE adds it’s voltage to the sensor’s voltage, which shifts the voltage that the computer receives towards rich. This causes the computer to provide less gas. Many people think we’re trying to fool the computer with an EFIE. That’s actually not accurate. The extra oxygen in the exhaust because of a more complete combustion is what’s fooling the computer. It’s making the computer think the mix is too lean, and it’s compensating by adding gas that is not needed. The EFIE is un-fooling the computer. All we want to do is get it back to giving us a 14.7 to 1 air/fuel ratio again. It should be noted that an oxygen sensor handling device, by itself, is not a fuel efficiency device. It possibly could be used to control the vehicle’s computer, and make the engine burn a little leaner, and this could possibly give a small increase in gas mileage. But this is not what it was designed to do. It was designed to complement, and in some cases make possible, increased gas mileage using other fuel efficiency devices. If you need to purchase an EFIE for your project, you can find them information below. We specialize in accessories for fuel saving devices such as the EFIE and have a number of different models to suit different applications and budgets.

W­here to P­u­rchase

T­h­e­r­e­ ar­e­ kit­s/in­­st­r­uct­ion­­s avail­ab­l­e­ fr­om sit­e­s t­h­at­ wil­l­ t­e­l­l­ y­ou h­ow t­o make­ y­our­ own­­ E­FIE­, b­ut­ if y­ou don­­’t­ h­ave­ t­ime­ or­ t­h­e­ skil­l­ t­o make­ on­­e­ t­h­e­r­e­ ar­e­ st­or­e­s t­h­at­ se­l­l­ al­r­e­ady­ b­uil­d E­FIE­s. If y­ou h­ave­ pur­ch­ase­d an­­ H­H­O kit­ or­ ar­e­ con­­side­r­in­­g it­ for­ a fue­l­ in­­je­ct­e­d ve­h­icl­e­, go t­o EFIE D­ev­ic­es, to­­ ge­t a­n a­lr­e­a­dy­ a­s­s­e­mble­d E­FI­E­ de­vi­ce­.

EFIE - 2 O2 sesors - handles 2 Oxygen Sensors

EFIE device - Single O2 sensor

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EFIE Installation Instructions

Install your fuel efficiency device

The Electronic Fuel Injector Enhancer (EFIE) is not intended to be a fuel saver by itself. You should install a device that is designed to get more energy out of the same fuel, such as a hydrogen gas electrolyzer, a fuel vapor production unit, or other device that gets more power out of the same fuel by increasing the efficiency of the burn.

Locate the oxygen sensor signal wire

The easy way to do this is to look it up in your Haynes, Clymer or Chilton manual for your car. If you don’t have one of these, there is a service at www.ahdol.com where you can pay a nominal fee, and get your wiring diagrams emailed to you. I have also recently found a resource at www.autozone.com whereby you can get your wiring diagram, and specific service manual information on your sensors. However, the information is not available for all cars and trucks. Using the wiring diagram data, you can get the wire color of the signal wire, and hopefully gain access to it up in the engine compartment, where it routes to the computer.

If none of these options are available, you’ll need to locate the oxygen senor and then locate the signal wire by testing. The sensor can have 2, 3 or 4 wires, and you have to know which one is the signal wire. If you have 4 wires they will be:

  • Heater 12 Volts +
  • Heater ground
  • Oxygen sensor signal +
  • Oxygen sensor signal ground

If you have 2 or 3 wires, then you can have a common ground, or no heater wires etc. The simplest setup is a single wire, which is the signal wire and the sensor get’s it’s ground from the exhaust pipe. You can use the following procedure to narrow down which wire is which:

  • Disconnect the wire harness, turn on the ignition and probe for a wire produces 12 volts. This will be the heater circuit.
  • Next find the 2 wires that produce exactly 0 volts. These will be the heater ground and the signal ground. The remaining wire should be your signal wire.
  • Reconnect the wiring harness, then strip a little insulation from the signal wire and measure it to ground with the engine running. You’ll get voltage readings constantly fluctuating between 0 and 1 volt, if you have the signal wire. Note, that you have to let the engine warm up a bit before you will get these voltages from the sensor.
  • Cut this wire at a convenient location for connecting the EFIE. We’ll call the sensor side of this cut the sensor wire, and the other side of the cut, the computer wire.

Note: rarely an oxygen sensor wiring harness will have more than 4 wires. In this case, the sensor is possibly a “wide band” oxygen sensor. The EFIE has been reported to work with 5-wire wide band sensors.

Once you have determined which is the sensor’s signal wire, you want to get it located up close to the computer. If you used a manual, or wiring diagram, you probably have already located the wire at the computer’s wiring harness. If you had to figure out the wires at the sensor itself, then try to find the same wire at the computer’s wiring harness. It should be the same colors, but test it with an ohm meter to be sure. Sometimes they use the same colors for different things. Even if it’s a pain now, it’s worth it to get the signal wire located up by the computer. This makes cutting into it and hooking up the EFIE much easier.

Locate 12 volt power and ground

You need to ensure that you have switched power, not power directly from the battery. You don’t want the EFIE running 100% of the time. It’s not that the unit couldn’t run 100% of the time, it probably could. But it would slowly drain your battery.

Most of the fuel efficiency devices need switched power as well, and you can often piggy back onto them. Note that the EFIE draws negligible power. You can attach it to any circuit. The best choice for a voltage source is a fuel efficiency device, such as a Hydrogen generator. That way the EFIE only activates when the fuel efficiency device is turned on. Note that when power is shut off to the EFIE, or the EFIE’s switch is turned off, the original connection between the oxygen sensor and the computer is re-established. If connecting to your fuel saver’s power is inconvenient or inappropriate, just use any circuit that is accessory key switched. Your electrical diagram can come in handy here, and if you don’t find another device to attach to, you can usually find a spare circuit in the fuse box (you may have to add a fuse). One installer used the oxygen sensor’s heater power for his EFIE’s power, and this is perfectly acceptable.

Ground can be the vehicle body, engine block or ground from another device, including the ground for the oxygen sensor itself. Just make sure that whatever you choose to use for ground has a negligible resistance (less than 10 ohms) when tested against the negative battery terminal of your car.

Mount the EFIE

You can use the mounting ears to screw down the EFIE to a suitable location on the vehicle body or firewall. Some people like to mount the device inside the passenger compartment of the car.The EFIE is not waterproof. If you mount it under the hood, you will have to take care to cover it if you need to steam or spray clean your engine. If this is something you regularly do, you may want to mount the EFIE in the passenger compartment where it will be protected.

W­here to P­u­rchase

T­h­e­r­e­ ar­e­ kit­s/in­­st­r­uct­ion­­s avail­ab­l­e­ fr­om sit­e­s t­h­at­ wil­l­ t­e­l­l­ y­ou h­ow t­o make­ y­our­ own­­ E­FIE­, b­ut­ if y­ou don­­’t­ h­ave­ t­ime­ or­ t­h­e­ skil­l­ t­o make­ on­­e­ t­h­e­r­e­ ar­e­ st­or­e­s t­h­at­ se­l­l­ al­r­e­ady­ b­uil­d E­FIE­s. If y­ou h­ave­ pur­ch­ase­d an­­ H­H­O kit­ or­ ar­e­ con­­side­r­in­­g it­ for­ a fue­l­ in­­je­ct­e­d ve­h­icl­e­, go t­o EFIE D­ev­ic­es, to­­ ge­t a­n a­lr­e­a­dy­ a­s­s­e­mble­d E­FI­E­ de­vi­ce­.

EFIE - 2 O2 sesors - handles 2 Oxygen Sensors

EFIE device - Single O2 sensor

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The DIY Hydrogen Cell

Is it possible to build a hydrogen fuel cell yourself? Yes, of course it is, it’s not that difficult to do and for less than $50 you can build a fuel cell that will increase your mileage by as much as 65% or more and that’s not bad.

The first thing to know is that the device that you built for your car is not meant to produce enough hydrogen to run your car only on hydrogen. To run 100% hydrogen means you have to build a device which is much more difficult to put together and probably more dangerous because at least at the DIY level the technology isn’t there yet.

The unit that you’re going to build works this way. Quite simply, you will be generating HHO gas from water by sending a charge from your battery into the fuel cell which separates the water molecules in the fuel cell into hydrogen and oxygen. This then generates a gas known as HHO or Brown’s gas.

HHO is not only safe and clean but when combined with gasoline in the carburetor will markedly increase your mileage. Of course it depends on how you drive the car and the type of car you own but a 75% increase in gas mileage is not unheard of. You can save thousands and, according to many testimonials from people who have used the system it is not a scam.

All you need is a good guide to build your own DIY hydrogen fuel cell and you will find any number of those online. These will provide you with a step-by-step instruction on how to build a hydrogen cell and install it in your car and, remember we are not talking rocket science here. The method really is very simple and only a very basic knowledge of mechanics is required. Barring that, you could always take it to your mechanic.

The trick is as with anything else, get the best information that you can and make sure that you can get at least some support. Current evidence suggests that Installing a DIY hydrogen fuel cell will not damage your vehicle but it is always good to have access to somebody who knows.

In regards to that, I have checked out quite a few different products out there and the most complete one I’ve found is www.water4gas.com . You might find it worth your while to have a look.

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Ultra-high Output Electrolyzer Cells by Punch HHO

Ultra high output cells are now shipping from the innovative company, Punch HHO.  These cells are touted as the most efficient cells made and are constructed with flat stainless steel plates instead of thin wires.  Additionally, they use a low voltage design to minimize the amount of excess heat and steam that could harm the vehicle’s engine. The electrolyzer cells are produced in three models discussed below:

Punch 1.0 Cell - $299
Punch HHO 1.0 Cell
The Punch 1.0 Cell is capable of over 1 Liter per Minute constant output of HHO gas. Every unit is leak tested and LPM tested before it gets shipped to the customer.  Every connection is sealed to assure no future leakage.  There are no wire connections inside the cell, the stainless streel thread as seen on the top runs all the way to the bottom of the cell to make the connection under the water.  This creates a spark free design that is perfect!

Specifications of the Punch 1.0:
  • 4 316-Stainless Steel Plates (each plate is 6″ long x 4″ wide)
  • Height - 10 inches
  • Width - 4 inches
  • Hydroxy gas prodcution is 1.2 liters per minute at 20 amps

Punch 2.0 Cell - $649
Punch HHO 2.0 Cell
The Punch 2.0 Cell is capable of over 2.5 Liter per Minute constant output of HHO gas. The Punch 2.0 comes in a high quality, heavy duty stainless steel container. The electrodes are stainless steel and run from the top to the bottom of the unit. The connections are under water reducing the chances of sparks! The Punch 2.0 is built to last!

Specifications of the Punch 2.0:
  • 5 316-Stainless Steel Plates (each plate is 9″ long x 4″ wide)
  • Height - 10 inches
  • Width - 5 inches
  • Hydroxy gas prodcution is 2.5 liters per minute at 40 amps

Punch 2.0 Big Punch - $749
Punch 2.0 Big Punch - HHO electrolyzer
The Punch 2.0 Big Punch! It is capable of producing over 3 liters per minute of constant output. The Big Punch is 5″x20″, but is perfect for those of you that own larger trucks, especially big rigs! The Big Punch holds 2 gallons of distilled water, which will last you 30 to 40 hours of constant driving. All connections are at the bottom of the unit for the spark free design.

Specifications of the Punch 2.0 Big Punch:
  • 5 316-Stainless Steel Plates
  • Height - 20 inches
  • Width - 5 inches
  • Hydroxy (HHO) gas prodcution is over 3 liters per minute at 40 amps
These electrolzer cells are the heart of any HHO setup. These cells use the process of electrolysis to change water into hydroxy gas. (hydrogen and oxygen gas) It consists of electrodes that produce hydroxy gas when submerged in water made conductive with electrolyte, such as potassium hydroxide. Electrical current from the vehicle’s alternator / battery is then applied. A substancial amount of hydroxy gas must be produced by an electrolyzer to make the combustion process more efficient. The standard of gas production is measured in liters per minute. (LPM) 1 LPM is considered baseline for a functional supplemental HHO cell. The hydroxy gas output of the electrolyzer is routed to the vehicle’s air intake and vacuum intake manifold. The smaller molecules of the hydroxy gas strike the larger pre-heated gasoline molecules, breaking down the covalent bonds even further and atomizing the gasoline, while adding a combustable catalyst.

HHO Gas Savings Spreadsheet, Calculator

Below is nice Excel spreadsheet that you can use to figure out how much savings you can realize from the MPG increase by using an HHO generator. It includes a chart to visually see the savings in dollars related to distance driven. The spreadsheet is easy to use, change the ‘before’ gas mileage and percentage increase to find your savings.

HHO Cost Savings Spread Sheet Calculator (xls)

Many people have seen about a 20% fuel economy gain utilizing the HHO electrolysis generators to boost the amount of combustible gas in the engine; creating a cleaner more more efficient environment for combustion. As an example if you get 20 mpg, a 20% fuel economy increase will save you $250 after driving 7500 miles @ $4 a gallon for gas.

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